专利摘要:
The present invention relates to a luminous laminated glass roof vehicle (100) comprising: - a first glazing (1 '), forming outer glazing, with first and second main faces (11', 12 ') respectively said face F1 and face F2 a lamination interlayer (2) made of polymeric material having a thickness e1 of at most 1.8 mm; a second glazing unit (1) forming an internal glazing unit, with third and fourth main faces (11, 12) respectively said face F3; and face F4 the face F2 and the face F3 being the internal faces of the laminated glazing unit - a foliage interlayer with blind or through openings housing diodes - collimation optics between the diodes and the face F3
公开号:FR3051726A1
申请号:FR1600851
申请日:2016-05-26
公开日:2017-12-01
发明作者:Pascal Bauerle;Mathieu Berard;Olivier Delrieu
申请人:Saint Gobain Glass France SAS;
IPC主号:
专利说明:

LUMINOUS LIGHT VEHICLE SHEET, VEHICLE INCORPORATING THE SAME
MANUFACTURE The invention relates to a luminous glass roof of vehicle and a vehicle comprising such a roof and the manufacture of such a roof.
There are more and more glazed car roofs, some able to bring the mood light. The light comes directly from the light-emitting diodes inserted into the laminated glazing.
More specifically, the document WO2013189794 in the embodiment in connection with FIG. 1, comprises a luminous glazed automotive roof comprising: a laminated glazing unit comprising: a first glazing unit forming external glazing with first and second main faces often called Fl and F2
a laminating interlayer in the form of three sheets of PVB; a second glazing forming an internal glazing unit with third and fourth main faces often called F3 and F4; the second and third faces being the internal faces of the glazing; a set of diodes on a support; thin film which is a glass slide having a conductive oxide layer power supply circuit - each diode having an emitting face emitting towards the inner glass, - the central sheet of the lamination interlayer having a through opening arranged all around the glass slide for its integration.
The scrap rate of this glazing can be improved and therefore the reduced manufacturing cost. The invention aims at a roof glass more robust, or even more compact and / or simple to manufacture without sacrificing optical performance. For this purpose, the present application has as its first object a luminous laminated glass roof of a vehicle, in particular a motor vehicle, or also of public transport comprising: a laminated glazing unit comprising: a first glazing (transparent), made of mineral glass, possibly clear, extraclear or preferably tinted in particular gray or green, preferably curved, intended to be the outer glazing, with first and second main faces respectively said Fl face and face F2, for the motor vehicle, preferably of thickness of at most 2 , 5mm, not more than 2.2mm - in particular 1.9mm, 1.8mm, 1.6mm and 1.4mm - or not more than1.3mm or not more than 1mm - a second glazing (transparent) , of mineral glass, preferably curved and preferably ciair or extraclair even tinted (less than the first glazing), glazing intended to be glazing inside, with third and fourth main faces respectively face F3 and face F4, po in the motor vehicle, of a thickness preferably less than that of the first glazing unit, even not more than 2 mm, in particular 1.9 mm, 1.8 mm, 1.6 mm and 1.4 mm, or even not more than 1.3 mm or less than 1.1 mm or even less than 0.7 mm, in particular at least 0.2 mm, the total thickness of the first and second glazings being preferably strictly less than 4 mm, even at 3.7 mm, the second glazing which can be chemically quenched - between the faces F2 and F3 which are the internal faces of the laminated glazing a lamination interlayer, possibly clear, extraclair or even tinted in particular gray or green (tinted especially if through openings), polymeric material preferably thermoplastic and more preferably polyvinyl butyral (PVB), laminating interlayer film having a main face FA side F2 and a main face FB side face F3 the face FA may be in adhesive contact with the face F2 (bare or coated) and the face FB to be in adhesive contact with the face F3 (bare or coated), of thickness Ea between the face FA and FB - which for the motor vehicle is preferably at most 1.8 mm, better not more than 1.2mm and even more than 0.9mm (and better still at least 0.3mm and even at least 0.6mm), in particular behind the edge of the first glazing of at most 2mm and recessed from the edge of a second glazing of at most 2mm, in particular being a first acoustic and / or tinted sheet - a set of N> 1 inorganic light-emitting diodes, each diode comprising at least one semiconductor chip preferably in an envelope (packaging) each chip being (having at least one emitting face) able to emit in the direction of the face F3, and each diode including a slice and a front surface (in the plane of the front of the packaging) and even preferably diode having a width W4 (maximum dimension normal to the optical axis) of at least read 10mm and even at most 8mm better the width of the diode assembly and optional optical collimation and at most 15mm and even at most 8mm, each diode being of thickness e2 submillimeter and greater than 0, 2 mm - better the thickness of the diode assembly and optional optical collimation being greater than 0.2 mm and preferably submillimetric.
Said laminating interlayer is provided between the face FA and the face FB of one or a set of M openings which are preferably through or blind holes, each opening being of width Wa (greater than or equal to the diode assembly and optional collimation optics in the aperture) of at most 20mm and even at most 15mm.
Each diode is associated with a through opening or a blind hole (surrounding the wafer) of the diode and even a coiimation optics or in that at least one group of said diodes is associated with a common said through opening or a hole one-eyed said common, iogeant the group of diodes even an optical coiimation common
Diodes of said set of diodes, or all diodes may be on the face F2 or on the front face of a flexible support said diode support (s) of thickness e2 submillimeter and greater than 0.2mm, between the face FA and the face F2 and / or diodes of said set of diodes are inversely mounted on the face F3 or on the rear face of a flexible support said diode support (s) of thickness e2 submillimeter and greater than 0.2mm between face FB and face F3.
In particular: when the opening is through and the face FB in contact with the face F3, the front surface of the diode is recessed preferably from the face F3 when the opening is through, when a diode is in reverse assembly and the face FA is in contact with the face F3, the diode is preferably set back from the face F2 (of the face FA), -when the hole is blind the remaining thickness said bottom Hf is d ' at least 0.2mm.
Also, the present invention provides local cutouts of the laminating interlayer dedicated to the diodes. In particular, it avoids the total cut around the diode support (s) (PCB) as practiced in the prior art increases the risk of poor assembly (bubbles, delamination, aesthetic defects). In particular the diode support is thin enough not to necessarily add a leaflet type PVB back side. The lamination interlayer is preferably closer to the diodes and preferably taking into account the positioning tolerance of the diodes during the selected cutting preferably wider than the width of the diodes (even if the interlayer has flexibility ).
The laminated glazing further comprises a set of collimation optics, each collimation optics being associated with a light-emitting diode, called a dedicated diode, in the preferably through aperture or with a group of light-emitting diodes which are of the common aperture preferably through each collimation optics (transparent material), is arranged between the faces F2 and F3, with at least one functional portion between the front surface of the diode and the face F3. The collimation optics makes it possible to increase the light and / or to better manage the light by reading zone between the rear passenger and the front. The opening, preferably a through opening, of the lamination interlayer facilitates its installation, its integration. and improves its performance.
Unexpectedly in the case of a through opening the spacer does not flue enough to interfere with the operation of the collimation optics.
Preferably: the half emission angle of the diodes (at the output of the front surface) is preferably at least 50 ° -the angle of view, at the output of each collimation optics, is at most 40 .
Preferably, at least one or each collimation optics comprises a functional flat plate partially textured in its thickness, called a textured plate, which has an input face oriented towards the face F2 facing the diode in the preferably through aperture or the group of diodes in the common aperture preferably through and an exit face oriented towards the face F3, texturing forming a set of submillimeter height patterns (less than EA preferably).
The textured plate is of width greater than or equal to the width of the front surface of the diode (useful area) in the preferably through aperture or group of diodes in the preferably through common aperture.
The input face is preferably spaced from the front face of the diode in the preferably through aperture or group of diodes in the preferably through common aperture.
Preferably the diode height / air knife input and output / textured plate assembly is at most 1mm and even 0.9mm.
The textured flat plate advantageously comprises a plurality of geometric patterns consisting of flat or curved surfaces. It is preferably repetitive geometric patterns, that is to say geometric patterns having substantially the same shape and placed substantially equidistant from each other.
Of course, the shape of the area covered by the textured flat plate is independent of the shape of the patterns.
The height of the textured plate is between 5 μm and 1 mm, preferably between 10 μm and 500 μm, in particular between 20 μm and 300 μm, preferably at least 50 μm and at most 200 μm.
The textured plate must have a low roughness so as to avoid any diffusion. Regardless of the roughness, one can define a height or depth of texturing that is equal to the distance between the highest point and the lowest point of a pattern.
The patterns have a size of about 10 μm-500 μm and more preferably between 100 μm and 300 μm, preferably at least 50 μm.
The textured plate has a partial texturing in its thickness, that is to say with a constant thickness between the smooth face and the closest point of the textured face. Preferably, the remaining (constant) plate thickness is defined as the distance between the lowest point between the textured face (input face if prism network) and the opposite face (input face if prism array). . The remaining thickness is at least 50pm and even at most 200pm.
The textured plate (and even the part) may be of a thermoplastic polymer such as polyurethane or polycarbonate or polymethyl methacrylate. It may be a PMMA molded piece, PC. The texturing can be carried out by rolling ("cast" in English), thermoforming, etching, in particular laser etching for a polymeric material. Depending on the shape of the desired texturing, this process may not necessarily lead to perfect geometric shapes; summit, rounded ridge.
Preferably, the patterns are as close as possible to each other, and have, for example, their bases which are less than 1 mm apart and preferably less than 0.5 mm apart. More preferably, the motifs are contiguous or substantially contiguous. Patterns are said joined when they touch in at least part of their surface. It is preferred that the patterns be joined because the surface of the plate is more textured. Some reasons do not allow a total junction between the reasons. This is particularly the case when if the bases are circles even touching, there remains a certain surface between the circles not belonging to the grounds. Total joining means that the outline of the base of a pattern is also part of the contours of its neighboring patterns.
Some patterns may be completely joined, so that the entire surface of the plate is part of at least one pattern, it is paving pattern. In particular, patterns based on square or rectangular or hexagonal can be completely joined if the bases are identical. In the case of square or rectangular bases, it is also appropriate that said bases are aligned so that the patterns are completely joined. In the case of hexagonal bases, it is appropriate that said bases form a honeycomb.
Advantageously, at least one or coiimation optics is a piece preferably monolithic or in several pieces (two for example) integral in the preferably through aperture, and is mounted on the diode support in the opening preferably crossing through possibly common or mounted on the diode or group of diodes, comprising; the functional part of the collimation optics, in particular a textured plate, a peripheral extension (a return) towards the face F2 along the wafer (of the envelope) of the diode or at least one of the diodes of the group of diodes, in particular of width W of at most 1.5 mm, of at least 0.1 mm and better still of at least 0.5 mm, and even in contact with said wafer and better spaced by at most 2 mm or in contact with the lamination interlayer (with wall forming the opening preferably through). The peripheral extension - out of the functional textured zone - may have smooth or textured faces. The peripheral extension may have a face facing the face F3 which protrudes from the textured exit face (to leave an outlet air space, for example an extra thickness). The peripheral extension may have a face facing the face F3 which is in the plane of the highest point of the textured exit face. The textured exit face and / or the peripheral extension being in contact or preferably recessed from the face F3, in particular if raised patterns. The peripheral extension and / or the textured plate may be entirely housed in the aperture, preferably through and possibly common. The peripheral extension and / or the textured plate does not protrude from the face FB. The peripheral extension may be in the form of at least one fixing foot (the L-section piece), preferably at least two fixing feet (the piece is of U-section); - Fixing the collimation optics on the diode, the fixing or fixing feet being on either side of the edge of the diode, spaced from or on the diode support, fixing by force mounting or by bonding of preferably outside the front surface of the diode or group of diodes (to keep an inlet air space), - fixing the collimation optics on each diode of the group of diodes where the fixing feet are on either side of the edge of the diode, spaced apart or in contact with the diode support, fixing by force-mounting or by bonding preferably outside the front surface of the diode or group of diodes (to keep an inlet air gap), - fixing the collimation optics on the diode support. The peripheral extension preferably forms a surrounding of the diode in the preferably through aperture or group of diodes in the preferably through common aperture. The part is of section U. The surround preferably has a housing for receiving the diode or group of diodes including the wall of the surrounding diode holding studs or the group of diodes, pins preferably regularly distributed, preferably at least two lugs.
The height of the extension is preferably at a distance of at most 0.3 mm, or preferably at most 0.1 mm from the face FB.
In an alternative diode-mount or diode-support embodiment, the collimating optics may be a textured transparent film between the face F3 and the lamination interlayer with the preferably through aperture (s). The collimation optics is then common to all the diodes. The textured transparent film covering the area with all the diodes and may be textured by regions, thus carrying one or more textured regions, each facing a diode or groups of diodes and adjacent regions are smooth (to leave transparency).
The textured clear film may be a plastic film (organic polymer), preferably poly (ethylene terephthalate), polycarbonate, poly (methyl methacrylate), polystyrene.
However, a solution with a set of collimating optics mounted in the preferably through apertures is preferred.
Preferably at least one or each collimation optics (the textured plate) comprises: -a) a set of fresnel prisms and even a Fresnel lens, the patterns being on the input or output face side, in particular the fresnel focal length can be at most 3mm or -b) a prismatic network, all the patterns of the array being exit-side prisms extending longitudinally in a direction parallel or forming an angle of at most 10 ° or even not more than 5 "and not more than 2 * with the longitudinal edge of the roof (at the center line of the car), in particular a prism formed by a base and two flat lateral surfaces
The patterns can be -convexes, that is to say coming outgrowth relative to the general plane of the textured face of the plate, -concaves, that is to say recessed in the mass of the plate.
The base of the patterns is preferably // at the emitting face.
A pattern may be: - in relief, therefore full, - in hollow (in other words inverted), the walls of a cavity forming the surface or surfaces whose vertex (the edge) is oriented towards the face F2 and the upper surface of the cavity defining the contour of the base /
The truncated height of the patterns is at most 10% of the pitch value of the texture.
A Fresnel prism is a succession of small prisms of constant angle. These prisms are arranged contiguously parallel to each other Fresnel's prism thus comprises an alternation of oblique surfaces and surfaces substantially perpendicular to the base of the prism and the general pian of the glazing.
We try to distance as much as possible the entrance face of the fresnel lens from the front surface. The exit face can therefore be against the face F3..And preferably the texturing is front-side side and preferably with an inlet air space. The focal length is preferably at most 3mm
The prism has a half angle at the top (in the plane orthogonal to the texturing) of 30 to 55®, better 40 'to 50 ° and preferably 45 ° .The entry face can be as close as possible to the front surface 40 (keeping an air inlet blade)
The ridges here touch the face F3 but may be spaced apart by the surface of the lateral extension which is more protruding towards the face F3.
A diode may be of the "chip on board" type (in English) or even more preferably a surface mounted component (SMD in English) then comprising a peripheral envelope (often referred to as "packaging").
In a preferred embodiment, each diode, preferably of power, being an electronic component including at least one semiconductor chip, and is equipped with a peripheral envelope (often called "packaging"), in particular polymeric or ceramic, encapsulating the edge of the electronic component (and defining the edge of the diode) surrounding the semiconductor chip. The envelope may correspond to the maximum thickness (height) e2 of the diode. The envelope is for example epoxy. A polymeric envelope may eventually settle (the final thickness after lamination may be less than the initial thickness) during the lamination. The (polymeric) envelope may be opaque. The envelope (monolithic or two-piece) may comprise a carrier base portion of the chip and a flared reflector portion away from the base higher than the chip, and containing a protective resin and / a material with color conversion function. The front surface can be defined as the surface of this material covering the recessed chip or at the "front" surface of the reflector.
Preferably the diode or diodes are surface-mounted components on the front face of the diode support (s) and even the diode (s) have a lambertian or quasi-lambertian emission.
In a preferred embodiment, the thickness, preferably PVB, between face FA and face FB is from 0.7 to 0.9 mm (a single sheet or a first and second sheet) is made of PVB, the diodes are surface mounted components on the front face of the diode support (s), e2 is not more than 0.2mm better than 0.15mm and not more than 0.05mm.
The width of the diode support (s) such as the printed circuit board (PCB) is preferably at most 5cm, better at most 2cm, and even at most 1cm. The width (or length) of a diode with a single semiconductor chip, generally a square diode, is preferably at most 5 mm. The length of a diode with a plurality of semiconductor chips (typically surrounded by the envelope), generally rectangular in shape, is preferably at most 20mm better than 10mm or less.
Especially in the case of a single sheet -with the through openings-including a PVB possibly acoustic, tinted or clear), the diode support (s) (flexible enough to adapt to the curved laminated glazing) can be glued or plated against the face F2 or the face F3 in reverse assembly, é2 is at most 0.15mm and even at most 0.1mm, especially adhesive bonding (glue or preferably double-sided adhesive), thickness e3 with e3s0.1mm, better e3s0.05mm -even such that e3 + e2 is at most 0.15mm better than at most 0.1mm-.
With this adhesive one prefers e3 + and 2e1 (especially if present on the back of the PCB in the zone of the diodes).
The bonding is along the entire length of the support or punctual, in diode area and / or off diodes. The adhesive on the periphery can seal with liquid water.
The diode support (s) may be local and possibly with through openings to make it more discreet.
The roof may comprise a sheet, in particular of the lamination interlayer, made of thermoplastic material between the rear surface of the diode support (s) and the face F2 or the face F3 in reverse assembly. The lamination interlayer formed from one or more films - between the face FA and FB and / or sheet on the back and / or still sheet between the face FB and the face F3 - may be made of polyvinyl butyral (PVB), polyurethane (PU), copolymer ethylene / vinyl acetate (EVA) ,, having for example a thickness between 0.2mm and 1.1 mm.
One can choose a classical PVB as the RC41 of Solutia or Eastman. The lamination interlayer between the face FA and FB and / or sheet on the back and / or still sheet between the face FB and the face F3 may comprise at least one so-called central layer of viscoelastic plastic material with vibration damping properties. and acoustics, especially based on polyvinyl butyral (PVB) and plasticizer, and the interlayer, and further comprising two outer layers in standard PVB, the central layer being between the two outer layers. As an example of an acoustic sheet, patent EP0844075 can be cited. Acoustic PVB described in the patent applications WO2012 / 025685, WO2013 / 175101, especially stained as in WO2015079159.
Preferably, the roof has at least one of the following characteristics - the aperture preferably through is in a thickness of PVB (one or more sheets, with discernable interface in particular) - the aperture preferably through is in a spacer of acoustic laminating, in particular three-layer or four-ply - preferably through aperture is in a tinted interlayer (including masking a little diode support (s - the opening is in a composite material (multifilettes): PVB / plastic film transparent or PVB / transparent plastic film / PVB, said plastic film, in particular a PET, submillimeter thickness being carrying a functional coating: low emissivity or solar control and / or heating - the spacing between through openings is d at least 0.1 mm or better still of at least 0.2 mm and preferably at most 50 cm for a binding function - the spacing between diodes of separate through apertures of at least 0.1 mm or better still of at least 0.2 mm - the spacing between diodes in a through or common aperture is at least 0.1 mm or better at least 0.2mm and not more than 1mm
Naturally, the face FB or another layer of PVB may be in direct contact with the face F3 (respectively F2) or with a functional functional coating on this face, in particular a stack of thin layers (including one or more silver layers) such that : heating layer, antennas, solar control layer or low emissivity or a decorative layer or masking (opaque) as a generally black enamel.
The preferably internal glass, especially thin with a thickness of less than 1.1 mm, preferably quenched chemically. It is preferably clear Examples of applications WO2015 / 031594 or WO2015066201 may be cited.
The diodes are preferably power diodes which are in operation electrically powered under current, preferably with a factor of at least 10 and even at least 20 (thus intensity / 10 or even intensity / 20), especially in order to maintain a temperature below the softening temperature of the polymeric material of the lamination interlayer, in particular at most 130 ° C, more preferably at most 120 ° C and even at most 100 ° C.
These diodes guarantee excellent efficiency without overheating.
For example, for diodes fed with IA current, one chooses between 50 and 100 mA.
Inorganic diodes are for example based on gallium phosphide, gallium nitride, gallium and aluminum.
The diode support (s) (PCB) can be sufficiently flexible (flexible) to accommodate the curvatures of the curved laminated glazing.
In one embodiment, the diode support (s) comprises a preferably transparent plastic film, preferably poly (ethylene terephthalate) or PET or polyimide, provided with conductive tracks, in particular metallic tracks (copper, etc.), or transparent conductive oxide, preferably transparent and equipped with surface-mounted diodes. The conductive tracks are printed or deposited by any other deposit method, for example physical vapor deposition. The conductive tracks can also be wires. It is preferred that the conductive tracks and the film be transparent when they are visible, that is to say that they are not masked by a masking element (layer) (such as an enamel or a paint, etc.) in particular. opposite F4 or F3. The conductive tracks can be transparent by the transparent material or by their width sufficiently fine to be (almost) invisible.
Polyimide films have a higher temperature with respect to the alternative PET or even PEN (polyethylene naphthalate).
The diode support (s) may be local or essentially cover the faces F2 and F3 and preferably carrying a functional coating low emissivity or solar control and / or heating.
Preferably, the diode support (s) alone or associated with a flat connector extends at least up to the edge of the laminated glazing, and preferably protrudes from the wafer, for example the diode support (s) comprises with a first portion with the diode (s) and a narrower portion emerging from the glazing, and between the rear face of the diode support (s) and the face F2, is housed a liquid-tight adhesive with a thickness of plus 0.1mm and better not more than 0.05mm, including a double-sided adhesive. Such an adhesive is preferred to an overmolding solution. It may be the preferably transparent adhesive used to fix (all) the diode support (s).
The diode support (s) may comprise: - a first portion (rectangular) carrying the diode or diodes - and a second portion for the (rectangular) connection opening and even protruding on the edge of the laminated glazing.
This second part can be (much) longer than the first part and / or less wide than the first part.
Preferably, the first part is at least 2mm wide. The diode support (s) can be angled in particular in L shape
The diode support (s) can be associated with a flat connector extending up to and even beyond the edge of the glazing, preferably a flexible connector adapted to the curvature of the glazing, comprising a plastic, for example PEN, polyimide the flat connector may be of width (dimension along the wafer) less than or equal to the dimension of the diode support (s) along the wafer
The glazing may comprise several groups of diodes (and therefore preferably through openings) with the same function or separate functions.
The diodes (on a diode support (s)) may emit the same light or a different color light, preferably not at the same time.
To have a larger luminous area and / or different colors one can have - on the same diode support (s) - several rows of diodes or even attach two diode support (s) (at least attach the first parts of the supports diode (s) with diodes).
Preferably, said set of diodes of the glass roof (road vehicle preferably) forming at least one of the following light areas: - a light zone forming a reading light or ambient lighting, driver's side and / or co-pilot or passenger ( (s) rear (s), - a decorative light zone - a luminous zone including signage in particular in letter (s) and / or pictogram (s), in particular for network connectivity, co-pilot side or passenger (s) rear (s).
Preferably, diodes of said assembly form a reader and are preferably in through apertures and / or on the diode support between face F2 and face FA.
Preferably, the diode (alone or one of the diodes of said set) forms a light indicator of a remote-touch switch on the face F3 opposite the diode, the diode forming said indicator light is preferably on the diode support comprising diodes together - preferably forming a reader - between the face F2 and the face FA.
The diodes forming a reading light (reading light) are along a longitudinal or lateral edge of the roof - in (at least) a row forming a light band. - round, or square or even cross or any other shape.
It is possible to have a diffusing or forming layer of the diode which is a light indicator of a switch (preferably capacitive) of an electrically controllable device: diodes forming a binder, optical valve ("SPD"), heating layer, etc.
The diode support (s) can be in the clear glass, spaced or not opaque peripheral bands (even forming opaque frame) as a masking enamel (black, dark etc.). Most often, there is an opaque layer opposite F2 and an opaque layer opposite F4 or F3. Their widths are identical or distinct.
The width Li of an opaque peripheral band opposite F2 and / or F3 and / or F4 is preferably at least 10 mm and even 15 mm. Also, the length of the diode support may be greater than Li.
The diode support (s) (at least the portion with the diode (s) or at least the portion without the diodes) can be arranged in or near the region of an opaque layer, especially an enamel (black), the along a peripheral edge of the laminated glazing, generally face F2 and / or face F4 or face F2 and / or face F3.
Also, in a first embodiment, the diode support (s) can even be arranged in a region of the roof in which the outer glass is entirely (or partially) opaque by the opaque (outermost) layer, such as an enamel (black), in F2. This opaque layer may be in this region of the roof a solid layer (continuous bottom) or a layer with one or discontinuities (surfaces without an opaque layer) for example layer in the form of a set of geometric patterns (round, rectangle, square etc), or not, of identical or distinct size (more or smaller in size away from the wafer and / or patterns of more or more spaced away from the wafer).
In this first embodiment, the diode (s) or even the diode support (s) may be visible only inside and thus masked by the opaque layer opposite F2.
The diode support (s) can be arranged in a region of the roof in which the inner glass is opaque by an opaque layer (the innermost) as an enamel (black) preferably F4 or F3. This opaque layer then comprises at least one or more savings (by a depot mask or by laser removal in particular) to the right of each diode. This opaque layer, for example, is in the form of a set of opaque geometric or non-geometric patterns (in a circle, rectangle, square, etc.), of identical or distinct size (of a larger or smaller size and / or with patterns of more or more spaced apart from the edge). Areas between the opaque patterns are at the right of the diodes.
As diodes can be mentioned the range of OSLON BLACK FLAT sold by OSRAM. For the red light, there may be mentioned as a diode sold by OSRAM: OSLON BLACK FLAT Lx H9PP. For orange light (amber), there may be mentioned as a diode sold by OSRAM: LCY H9PP. For white light, the diode sold by OSRAM is: LUW H9QP or KW HxL531 .TE where x = is the number of chips in the diode (for example 4 or 5).
Flexible PCBs include the range of AKAFLEX® products (including PCL FW) from KREMPEL.
In one embodiment of the vehicle, it comprises at least one control unit for driving the diodes and even at least one sensor in particular for detecting the brightness. A control unit for driving the diodes may be in the laminated glazing, on or off the diode support (s).
Preferably, the glazed roof according to the invention meets the current automotive specifications, in particular for the light transmission T1 and / or the energy transmission Te and / or the energy reflection Re and / or for the total transmission of the solar energy TTS.
For an automotive roof, one or more of the following criteria are preferred: -Te of not more than 10% and even of 4 to 6%, -Re (preferably Fl side side) of not more than 10%, better than 4 at 5% -and TTS <30% and even <26%, even 20 to 23%.
The T1 can be low, for example, at most 10% and even 1 to 6%.
In order to limit heating in the passenger compartment or to limit the use of air conditioning, at least one of the glazings (preferably the outer glass) is tinted, and the laminated glazing may also include a layer of reflective or absorbent solar radiation, preferably face F4 or face F2 or F3, in particular a transparent electroconductive oxide layer called TCO layer (face F4) or even a thin film stack comprising at least one TCO layer, or d stacks of thin layers comprising at least one layer of silver (in F2 or F3), the or each silver layer being disposed between dielectric layers.
One can cumulate layer (silver) face F2 and / or F3 and TCO layer F4 face.
The TCO layer (of an electrically conductive transparent oxide) is preferably a fluorine-doped tin oxide layer (SnO2; F) or a tin-indium mixed oxide (ITO) layer. Other layers are possible, among which thin layers based on mixed oxides of indium and zinc (called "IZO"), based on zinc oxide doped with gallium or aluminum, based on Niobium doped titanium oxide, based on cadmium or zinc stannate, based on antimony-doped tin oxide. In the case of aluminum doped zinc oxide, the doping level (i.e., the weight of aluminum oxide based on the total weight) is preferably less than 3%. In the case of gallium, the doping rate may be higher, typically in a range of 5 to 6%. In the case of ΓΙΤΟ, the atomic percentage of Sn is preferably in a range from 5 to 70%, especially from 10 to 60%. For the fluorine-doped tin oxide-based layers, the atomic percentage of fluorine is preferably at most 5%, usually 1 to 2%. ITO is particularly preferred, particularly with respect to SnOaiF. Higher electrical conductivity, its thickness may be lower to achieve the same level of emissivity. Easily deposited by a cathodic sputtering method, especially assisted by magnetic field, called "magnetron process", these layers are distinguished by a lower roughness, and therefore a lower fouling.
One of the advantages of fluorine-doped tin oxide is its ease of deposition by chemical vapor deposition (CVD), which in contrast to the sputtering process, does not require any subsequent heat treatment, and can be implemented on the float flat glass production line.
By "emissivity" is meant the normal emissivity at 283 K according to EN12898. The thickness of the low-emissivity layer (TCO, etc.) is adjusted, depending on the nature of the layer, so as to obtain the desired emissivity, which depends on the desired thermal performance. The emissivity of the low-emissivity layer is, for example, less than or equal to 0.3, in particular to 0.25 or even to 0.2. For ITO layers, the thickness will generally be at least 40 nm, or even at least 50 nm and even at least 70 nm, and often at most 150 nm or at most 200 nm. For fluorine-doped tin oxide layers, the thickness will generally be at least 120 nm, even at least 200 nm, and often at most 500 nm.
For example, the low-emissivity layer comprises the following sequence: high-index sub-layer / low-index sub-layer / an optional TCO-dielectric overcoat layer.
As a preferred example of a low-emissivity layer (protected during quenching), it is possible to choose high-index sub-layer (<40 nm) / low-index underlayer (<30 nm) / a high-index (/ overlayer layer (5-15 nm) )) / overlay low index (<90 nm) barrier / last layer (<10 nm).
As low-emissivity layer, those described in the US2015 / 0146286 patent can be mentioned on the F4 side, in particular in Examples 1 to 3.
In a preferred embodiment: - the first and / or second glazing is tinted and / or the lamination interlayer is tinted on all part of its thickness (especially outside the side of the brightest surface, often the one with the alterations) - and / or one of the faces F2 or F3 or F4 - preferably the face F4 - of the glazed roof, is coated with a low emissivity layer, in particular comprising a transparent electrically conductive oxide layer (TCO ) in particular a thin film stack with TCO layer or a stack of thin layers with layer (s) of silver - and / or one of the faces F2 or F3 or F4 - preferably the face F3 - of the glazed roof, is coated with a solar control layer, in particular comprising a transparent electrically conductive oxide layer (TCO), in particular a thin film stack with a TCO layer or a stack of thin layers with a silver layer (s), and / or or an additional film (polymeric, c Like a tinted PET polyethylene terephthalate etc) is between the faces F2 and F3 or (glued) at F4 or even face Fl.
In particular, the face F4 of the glass, is coated with a transparent functional layer including low emissivity, preferably comprising a TCO layer, including a zone (electrically powered, therefore electrode) forming a touch button (for controlling the first light surface).
The present invention is now explained in more detail with reference to the accompanying figures in which;
Figure 1 shows a top view of a light laminated glazed roof of a motor vehicle according to a first embodiment of the invention and a detailed view of the diodes forming a reader.
Figure T shows a partial schematic sectional view of the laminated glazed roof in a variant of the first embodiment of the invention.
Figure 1 "shows a partial schematic sectional view of the laminated glazed roof in a variant of the first embodiment of the invention.
FIGS. 1a, 1b, 1c, 1d show the front views of diode supports on the internal side (towards the passenger compartment)
FIG. 1a shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
Figure Tb shows a front view (F3 side) of a carrier part of the collimation optics, here a fresnel lens.
FIG. 1c shows a rear view (front side F2) of this carrier part of the collimation optics, here a fresnel lens.
Figure 1'z shows a perspective view of this carrier part of the collimation optics, here a fresnel lens.
FIG. 1d shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 1e shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 1f shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 1g shows a partial diagrammatic sectional detail view of the laminated glazed roof according to an embodiment of the invention; FIG. 1h shows a partial diagrammatic sectional view of the laminated glazed roof according to a embodiment of the invention
Figure If shows a perspective view of a PVB through openings in the case of row diodes.
Figures 1i, 1j, 1k, 11, 1m, In, 1o show partial schematic, exploded, sectional views of the luminous laminated glazed roof according to the invention, illustrating methods of manufacture.
FIG. 1A shows a partial diagrammatic sectional view, in exploded form, of the laminated glazed roof according to one embodiment of the invention
Figure Iter shows a partial schematic sectional view of the laminated glazed roof according to one embodiment of the invention.
FIG. 2a shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 2b shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 3a shows a partial diagrammatic sectional detail view of the laminated glazed roof 30 'according to one embodiment of the invention.
FIG. 4a shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention and FIGS. 4b and 4c examples of the reverse-mounted diodes respectively in bottom view or in perspective. FIG. 5a shows a partial schematic sectional detail view of the laminated glazed roof according to a variant of the embodiment of the invention of FIG. 4a FIG. 6a shows a partial diagrammatic sectional detail view of the laminated glazed roof according to an embodiment of FIG. embodiment of the invention a variant of the embodiment of the invention of FIG. 4a
FIG. 2'shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 1a by a collimation optic
FIG. 2'b shows an elevational view of this carrier part of the collimation optics,
FIG. 2'c shows a front view (face side F3) of a bearing part of the collimation optics; FIG. 2'd shows a partial schematic sectional detail view of the laminated glazed roof according to a method of FIG. realization of the invention
FIG. 2'e shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 2'f shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 3'shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 3'b shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 4 shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 5 'shows a partial diagrammatic sectional detail view of the laminated glazed roof' according to an embodiment of the invention combined with a front view in FIG. 5'b
FIG. 6 'shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 7'a shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention.
FIG. 2'bis shows an exploded partial schematic sectional view of the laminated glazed roof according to one embodiment of the invention
For the sake of simplicity the roofs are represented planes but are actually curved. The elements are not represented to scale.
FIG. 1 shows a view from above of a luminous laminated glazed roof of a motor vehicle 1000 according to a first embodiment of the invention with two sets of diodes 4 forming for one a reading lamp at the rear and for the other in the front.
A first set of eight diodes 4 (see the detail view) is on a first printed circuit board called PCB (not shown here) integrated between the two glazing of the laminated glazing, eight diodes forming a round disposed in the clear glass in a longitudinal edge area in the vicinity of an outer masking peripheral area (opaque enamel) of the outer glazing and an inner masking area (opaque enamel) of similar size of the non-visible inner glazing.
Alternatively, the reading lamp is masked by the layer 15 'and one or more savings are made in the internal masking zone or even is in a (transition) zone with alternating masking zone (opaque layer, such as an opaque enamel) and transparent area of the interior glazing,
Figure 1 'shows a partial schematic sectional view of the laminated glazed roof in a variant of the first embodiment of the invention. The glazed, laminated, glazed roof comprising: a first glazing 1, for example made of VG10 glass and 2.1 mm thick, forming an outer glazing unit, with first and second main faces 11, 12, which face Fl face and face F 2 respectively. a second glazing 1 'forming internal glazing, for example made of TSA (or clear or extraclear) glass, and 2.1 mm thick or even 1.6 mm or even less than 1.1 mm (chemically tempered glass in particular), with third and fourth main faces 13, 14 respectively said face F3 and face F4, the face F3 optionally coated with a functional layer (heating, low emissivity etc.), - between the face F2 and the face F3 forming the internal faces 12 , 13 of the laminated glazing a laminating interlayer 20 made of polymeric material, here made of PVB, of thickness and submillimetric, preferably of about 1 mm or less, having a face FB in adhesive contact with the face F3 and a set of openings through (here two visible) between a face FA against a diode support 3 and the face FB, the thickness Ea between these faces FA and FB corresponds to the height of the openings H for example of about 0.76mm for a conventional PVB (RC41 Solutia or Eastman) alternatively if necessary an acoustic PVB (tricouche or quadricouche) for example of thickness 0.81mm about a functional layer 16 for example of low emissivity face F4 (ITO etc.).
Inorganic light-emitting diodes 4 are surface mounted components (SMD or SMD in English), on the support of diodes, for example emitting in the white.
The diode support may be a printed circuit board called PCB 3 of thickness e2 of at most 0.2 mm and preferably from 0.1 mm to 0.2 mm.
The so-called front face 30 of the diode support 3 carries conductive tracks opposite the face F3 and the rear face 30 'is against the face F2 or face 12. Each diode has a transmitting face emitting towards the inner glazing 1' , and each diode having a slice.
For each of the diodes, the lamination interlayer thus comprises a through opening 20a surrounding the wafer of the diode and even in contact with its wafer or alternatively spaced apart by at most 0.5 mm and even at most 0.1 mm from the slice.
The diodes 4 (with a single semiconductor chip here) are of square shape with a width of the order of 5 mm or less. The diodes are of thickness e2 less than the height of the hole H. The diodes are not in excess thickness at the risk of weakening the glass by creating points of stress. And the diodes preferably should not be too far from the face F3 at the risk of creating too much air bubbles.
We choose a PCB as thin as possible, flexible and in the case shown here or the diodes 4 are in the glass clear (out of the periphery with the external and internal masking layers 15 and 15 ') even preferably the most discrete possible (minimum width or even transparency) for example comprising a transparent film such as a PET, PEN or a polyimide and even for the printed circuit transparent connection tracks (rather than copper or other metal except to make them sufficiently thin) .
During manufacture, for example, a first sheet 21 with the through openings and a second sheet of PVB 22 on the back side of the PCB are chosen. By creep the two sheets are contiguous with or without a discernable interface (here in dashed lines).
To better direct the light beam, it is further used for each reading-function diode, a collimating optics 5 housed in the through opening accommodating the diode, optical collimation mounted on the support 3 or on the diode itself.
The layer 16 may have a touch switch area to turn on the reading light.
FIG. 1 "shows a partial schematic sectional view of the laminated glazed roof in a variant of FIG. 1 'in which - a functional layer 17, for example a heating layer, faces F3. the layer opposite F4 is eventually removed
The layer 17 may have a tilt switch area to turn on the reading light.
It is possible to add on the support 3 a light indicator diode of the touch switch zone and its associated through opening.
FIGS. 1a, 1b, 1c, 1d show the front views of diode-side supports on the inner face (facing the passenger compartment) with different arrangements of diodes.
The PCB 3 comprises a first portion carrying the diodes, and a smaller portion of power supply opening beyond the edge of the roof. in the figure we use nine diodes including eight diodes 4 in round forming a reading light and a central 4'b forming light indicator in Figure 1b nine diodes are used including eight diodes 4 in round forming a reading light and a central 4 'forming a light and part is hollowed out 3d of the support for more discretion in Figure 1c we use fifteen diodes including fourteen diodes 4 squared reading and a central 4 'forming a light indicator in Figure 1d we use seventeen diodes including sixteen diodes 4 cross reading and a center 4 FIG. 1 shows a row of six diodes 4 and, for example, the support 3 is bent, in L, with a sealing adhesive 6 against the face F 2,
FIG. 1a shows a partial diagrammatic sectional detail view of the laminated glazed roof 200 'according to one embodiment of the invention.
Each diode, preferably of power for the reading light, is an electronic component including the semiconductor chip 41, and is equipped with a peripheral envelope 42 (often called "packaging"), polymeric or ceramic, encapsulating the edge of the electronic component The lamination interlayer (by creep during the lamination) may extend to be between the so-called front surface 42 'of the envelope and the face F3 without going to the front face 40 of the diode (emitting face of the chip or more precisely face of the chip assembly and protective covering material or 43 wave ionger conversion function (phosphor) The enveioppe may have a flared profile 42a away from the chip 41.
The electronic component 4 thus generally comprises a base 42b here called lower part of the carrying envelope of the chip-semiconducting and a reflector flared towards F3, here an upper portion 42a of the envelope.
The material 43 may be a transparent resin and / or a mixture with a luminophore
The phosphor may be just on the chip 41. The material 43 may be flush with the surface (reflector) 42a, including creating an air gap that may be useful.
Examples of diodes are described in the document "leds for the lighting of Laurent Massol" Edition dunod on pages 140; The lamination interlayer may extend to be between said front surface 42 'of the envelope and the face F3 without being in contact with the emitting face of the chip or the surface 40. The envelope is for example epoxy or ceramic. A polymeric envelope may eventually settle (the final thickness after lamination may be less than the initial thickness) during the lamination. The (polymeric) envelope may be opaque.
On the rear face of the diode (of the envelope), there are two electrical contact surfaces 44 on zones 33 (isolated by etching 33 ', etc.) of an electroconductive layer 33 on the support 3.
The part 5 comprises the textured face here a fresnel lens and a peripheral extension 55 preferably in the form of an entourage or hollow body for attachment to the diode support 3 for example by an adhesive 61 and / or to the diode and / or for PVB barrier (as a precaution).
The piece 5 has for example a square outline. It is for example made of PMMA and obtained by molding.
The walls 55 are preferably in contact with the PVB (cavity forming the through opening) .The part is housed here entirely in the through opening 20a.
The part has a portion 55b housing the diode. The walls 55 of the entourage comprise two or more four internal pins 55a holding the diode by its slice
The input face 51 of the collimating optics (the textured plate) is spaced from the front surface 40. The exit face 52 of the collimating optics is spaced from the face F3.
The functional zone of the textured face is in front of the front surface 40. The peripheral zone 53 in front of the front surface 42 'of the envelope 42 may or may not be textured or even used to create an air gap between them. patterns and the F3 face.
FIG. 1b shows a front view (face side F 3) of this part 5 carrying the collimation optics, here a fresnel lens.
Figure c shows a rear view (side face F2) of this carrier part of the collimation optics with the attachment pins 55a.
Figure 1z shows a perspective view of this carrier part of the collimating optics, with the lateral extension 55, the housing for the diode 55b and the lugs 55a.
FIG. 1d shows a partial diagrammatic sectional detail view of the laminated glazed roof according to an embodiment of the invention which differs from FIG. 1a by the bonding of the rear face of the support 3 by an adhesive double-sided - the bonding of the part 5 on the front surface 42 'of the envelope (rather than or in addition to that on the support 3)
Alternatively it may be a force fit on the diode (the envelope), the lateral extension 55 may be spaced apart from the support 3.
FIG. 1e shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 1a in that the texturing of the fresnel lens 5.50 is quoted face of entry 51.
FIG. 1 shows a schematic partial sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 1 e in that the diode 4 is mounted on connection tracks. 18 (layer etc) isolated 18 'on the side F3 (removal of the diode support).
FIG. 1 shows a partial diagrammatic sectional detail view of the laminated glazed roof according to an embodiment of the invention which differs from FIG. 1a by the deletion of the PVB backsheet replaced by an adhesive. and especially the fact that the PVB sheet 21 has a blind hole 20i (by a single sheet or two sheets, one with through openings) rather than a through opening forcing to isolate the outlet face of the PVB bottom by a piece (double bottom) glued to the optical part 5.
FIG. 1 h shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 1a by the deletion of the PVB backsheet replaced by an adhesive. and especially the fact that the PVB sheet 21 has a blind hole 20i (by a single sheet or two sheets, one with through openings) rather than a through opening - the textured face is the entry face 51.
Figure 1f shows during manufacture the addition of the sheet 21 with the through openings 20. The adhesive 6 waterproof liquid water is of thickness of at most 0.1mm and better at most 0.05mm , in particular a double-sided adhesive (preferably transparent if in clear glass).
As also shown in FIG. 1 'i concerning the manufacture of the roof, the angled PCB thus has a first portion (rectangular) 31 carrying the diodes 4 (and with the elbow) and a second part 32 for the connection (rectangular), by example two copper tracks 33 with an insulation line 34 opening and protruding on the edge of the roof. This second part can be (much) longer than the first part.
Here, the emitting face is set back from the front surface 42 'of the envelope which thus fixes the maximum thickness e2 of the diode 4.
Figures 1i, 1J, 1k, 11, 1m, 1n, 1o show partial schematic, exploded, sectional views of the light laminated glazed roof according to the invention, illustrating methods of manufacture.
The collimation optics 5 are pre-assembled on the PCB support or on the diodes (SMD).
In Figure 1i, using a single PVB sheet with through openings, which sheet may be conventional and / or acoustic and / or tinted.
In FIG. 1j, use is made of: a first PVB sheet 21 with the through-openings, which sheet may be conventional and / or acoustic and / or tinted, and a second PVB sheet 22 on the back side of the support 3, which sheet may be conventional for example tinted and thinner than the first sheet (taking into account the thickness of the diodes).
In FIG. 1k, use is made of: a first PVB sheet 21 with the through-openings, which sheet may be conventional and / or acoustic and / or tinted. a transparent film 3 (PET etc.) carrying a functional layer 33 'facing F3 (or alternatively face F2), for example low emissivity or solar control, here, for example, preassembled with another PVB sheet 23 (thinner than the first sheet) side side F3, film covering essentially the faces F2 and F3.
Alternatively, the transparent film is preassembled with the first sheet before making the through openings in the thickness of the PVB or in the PVB thickness / conductive PET film.
In FIG. 11 or 1m, use is made of: a first PVB sheet 21 with the through-openings, which sheet may be conventional and / or acoustic and / or tinted. locally, at the periphery, a transparent film (PET, etc.) carrying a functional layer on the face side F3 (or alternatively face F2), for example forming a capacitive touch switch (for turning on the diodes forming a reading lamp), another sheet PVB 23 (thinner than the first sheet) side F3 side glued by an adhesive 6 '(Figure 1 m).
In FIG. 1 n use is made of: a first PVB sheet 21 with the through-openings, which sheet may be conventional and / or acoustic and / or tinted, and a second PVB sheet 22 on the F2 side-face, which sheet may be conventional, for example tinted and thinner than the first sheet (taking into account the thickness of the diodes) - the diodes 4 are reverse mount that is to say the light passes in the support 3 (pierced if necessary) glued or against the face F3.
In Figure 1o uses a first PVB sheet 21 with blind hole openings, which sheet may be conventional and / or acoustic.
Before assembly, the PVB sheet which has through openings 20 slightly larger than the size of the diodes preferably greater than 0.5mm (especially if diodes mounted manually on PCB) or even at most 0 , 1mm (especially if diodes automatically mounted on PCB).
FIG. 1A shows an exploded partial schematic sectional view of the laminated glazed roof 100a according to one embodiment of the invention.
It differs from that shown in FIG. 1 "by the fact that the through opening is common to diodes and a part 56 of the optical collimation part 5 forming a spacer between the diodes 4.
FIG. 1ter shows an exploded partial schematic sectional view of the laminated glazed roof 100a according to one embodiment of the invention which differs from FIG. 1a in that the spacer is a separate piece from the transparent collimation optics mounted on the support 3.
FIG. 2a shows a partial diagrammatic sectional detail view of the laminated glazed roof according to an embodiment of the invention which differs from FIG. 1a in that the lateral mounting piece 56 surrounding the diode and even the house is distinct from the textured part 5 (placed at the top etc). The exit face can be spaced from the F3 face
FIG. 2b shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 1a in that the lateral mounting piece 56 forming the entourage of the diode 4 and even the lodging is distinct from the textured part 5 (placed from the top etc). - the through opening is replaced by a blind hole 20i - the mounting side part 56 forms a protective part forming a double bottom
FIG. 3a shows a partial diagrammatic sectional detail view of the fire-rated glazed roof 30 'according to one embodiment of the invention which differs from FIG. 1a in the absence of peri-sphere surround, the textured plate is glued. by an adhesive 62 on the envelope 42a (surface 42 ').
FIG. 4a shows a partial diagrammatic sectional detail view of the laminated glazed roof 30 'according to an embodiment of the invention which differs from FIG. 1a in that the diodes 4 are mounted in an inverted manner so with a support diode side-face F3 (bonded via an adhesive 6 to the face F3) and the contacts 44 are connected by lateral contacts 45 as metal fins to the connection tracks on the back side (towards F2) of the support 3. The support can be pierced to let (better) pass the light. The peripheral surround 55 is between the fins 45 and the edge of the diode
Figures 4b and 4c are examples of the reverse-mounted diodes respectively seen from below or in perspective.
FIG. 5a shows a partial diagrammatic sectional detail view of the laminated glazed roof 500 according to a variant of the embodiment of the invention of FIG. 4a in which the diode support is removed and the contacts 44 are connected by contacts. side 45 as metal fins insulated connection tracks 18 '18' on the face F3 and the fresnel lens is reversed.
FIG. 6a shows a partial diagrammatic sectional detail view of the laminated glazed roof 600 according to one embodiment of the invention, a variant of the embodiment of the invention of FIG. 4a in which the front face of the support 3 is laminated to the F3 face by a PVB sheet 23.
FIG. 2'shows a partial diagrammatic sectional detail view of the laminated glazed roof 200 'according to an embodiment of the invention which differs from FIG. 1a by collimation optics which is a network of prisms oriented towards the face F3
FIG. 2'b shows an elevational view of the carrier part of the collimation optics, which is a triangular section prism array
The prism has a half-angle at the top (in the plane orthogonal to the texturing) of 45®.
The entrance face can be as close as possible to the front surface 40 (keeping an inlet air gap)
The edges here touch the face F3 but can be spaced thanks to the surface 42 'of the lateral extension which would be more protruding towards the face F3
FIG. 2'c shows a front view (F3 side) of a carrier member of the collimating optics, which is a network of prisms. It is similar to the piece described in figurel'z, the c except for the texturing here prismatic.
FIG. 2'd shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 2'a in bonding the rear face of the diode support via a leaflet PVB 22.
FIG. 2'e shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 2'a in the deletion of the diode support, the electrical connections are on the face F2.
FIG. 2'f shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 2'a in the through aperture which is replaced by a blind hole - a protective piece is glued by glue 62 'forms a double bottom
FIG. 3'shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 2'a in that the collimation optic 5 is a piece distinct from an attachment frame 55 to the PCB support 3, surrounding the housing.
FIG. 3'b shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 3a in that the through opening is a blind aperture and therefore the attachment surround 55 to the PCB support 3 comprises a double bottom (U-shaped part 55).
FIG. 4 shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 2a in that: the collimation optics do not comprise fastening surround - the collimation optics is adhesively bonded 62 to the front face 42 'of the envelope.
FIG. 5'shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 2a in that the collimation optic is not housed. in the through opening but between the face FB and the face F3, for example the prism patterns are made by zone (to the right of the diodes) to avoid creating blur. The collimation optics is then a film (without return).
Figure 5'b shows a front view indicating the contour of the prismatic film 5 relative to the PCB 3 with the diode portion 31 and the connector portion 32, bordering the enamel 15 '.
FIG. 6'shows a partial diagrammatic sectional detail view of the laminated glazed roof according to an embodiment of the invention which differs from FIG. 2a in that the diodes are inversely mounted the support of diodes is face-side FB of the film PVB21 through opening -on adds another film PVB 23 side face F3 on either side of the collimation optics glued to the front face of the support 3
FIG. 7'a shows a partial diagrammatic sectional detail view of the laminated glazed roof according to one embodiment of the invention which differs from FIG. 2a in that the diodes are inversely mounted the support of diodes is face-side FB of the PVB 21 film with through aperture - the front face of the support 3 is textured (embossing, etc.) to form the collimation optics 5
FIG. 2'bis shows an exploded partial schematic sectional view of the laminated glazed roof according to one embodiment of the invention
It differs from that shown in FIG. 1 'in that the through opening is common to diodes 4, 4' and part of the optical collimation part 5 forming a spacer between the diodes.
权利要求:
Claims (13)
[1" id="c-fr-0001]
1. Luminous laminated glass roof of a vehicle including automobile (1000) comprising a laminated glazing comprising: - a first transparent glazing (1), mineral glass, with main faces (11, 12) said faces Fl and F2; glazing intended to be the external glazing, - a second transparent glazing (T) made of mineral glass, with principal faces (13, 14) called faces F3 and F4, glazing intended to be the interior glazing - between the faces F2 and F3 which are the internal faces of the laminated glazing unit, an interlayer film of transparent lamination, optionally tinted, of thermoplastic polymeric material (2, 20), interlayer laminating film having a main face FA side face F2 and a main face FB side face F3, - a set of N> 1 inorganic light-emitting diodes (4). each diode comprising at least one semiconductor chip (41), each diode being able to emit in the direction of the face F3, in particular having a front surface (40) characterized in that said lamination interlayer is provided between the face FA and the face FB of one or a set of M openings which are preferably through-holes (20a) or blind holes (20i), in that each diode is associated with a through opening or a blind hole housing the diode or at least one group of said diodes is associated with a common said common through-hole or a so-called common blind hole, housing the group of diodes in that the laminated glazing further comprises a set of collimation optics (4), each collimation optics being associated with a light-emitting diode, called a dedicated diode, which is in the aperture preferably passing through or connected to the group of light-emitting diodes which are in the common aperture of Preferably, each collimation optics is arranged between the faces F2 and F3, with at least one functional portion between the front surface (40) and the face F3.
[2" id="c-fr-0002]
2. Luminous laminated glass roof vehicle according to the preceding claim characterized in that at least one or each collimation optics comprises a functional flat plate partially textured in its thickness, said textured plate, which has an inlet face facing the face F2 opposite the diode in the preferably through aperture or group of diodes in the common aperture preferably through and an exit face facing the face F3, texturing forming a set of submillimeter height patterns.
[3" id="c-fr-0003]
3. Luminous laminated glass roof vehicle according to the preceding claim characterized in that at least one or each collimation optics is a part mounted on a diode support or mounted on the diode in the preferably through opening or on the group diode, comprising: - the functional part of the collimation optics including a textured plate -a peripheral extension extending towards the face F2 along (at the edge of the diode or at least one of the diodes) said group of diodes, and even in contact with said wafer, and better spaced by at most 2mm or in contact with the lamination interlayer.
[4" id="c-fr-0004]
4. Luminous laminated glass roof vehicle according to the preceding claim characterized in that the peripheral extension is an entourage of the diode or group of diodes.
[5" id="c-fr-0005]
5. Luminous laminated glass roof vehicle according to the preceding claim characterized in that the peripheral surround preferably has a receiving housing of the diode or group of diodes including the wall of the entourage of the diode holding pins or group of diodes.
[6" id="c-fr-0006]
6. Luminous laminated glass roof vehicle according to one of the preceding claims characterized in that at least one or each collimation optics comprises; -a) a set of fresne prisms and even a Fresnel lens or -b) a prismatic lattice, all of the lattice patterns being exit-side prisms extending longitudinally in a direction parallel to or at an angle d at most 10 ° or even at most 5 ° and even at most 2 ° with the longitudinal edge of the roof.
[7" id="c-fr-0007]
7. Luminous laminated glass roof vehicle according to the preceding claim characterized in that the patterns are contiguous or substantially contiguous.
[8" id="c-fr-0008]
8. Luminous laminated glass roof vehicle according to one of claims 6 or 7 characterized in that the prisms have a half-angle at the top from 30 to 55 ° and preferably from 40 ° to 50 °.
[9" id="c-fr-0009]
9. Luminous laminated glass roof vehicle according to one of claims 6 or 7 characterized in that the Fresnel lens has texturing on the front side.
[10" id="c-fr-0010]
10. Luminous laminated glass roof vehicle according to one of the preceding claims characterized in that each diode is an electronic component (40) equipped with a peripheral envelope (42), in particular polymeric or ceramic, encapsulating the edge of the electronic component, in particular envelope defining the edge of the diode, surrounding the semiconductor chip, preferably surface-mounted components on the diode support (s).
[11" id="c-fr-0011]
11. Luminous laminated glass roof vehicle according to one of the preceding claims characterized in that diodes of said assembly forms a reader and are preferably in through openings and / or on the diode support between the face F2 and the face FA .
[12" id="c-fr-0012]
12. Vehicle comprising at least one luminous glazing pane according to any one of the preceding claims.
[13" id="c-fr-0013]
13. A method of manufacturing the roof according to one of the preceding roof claims characterized in that it comprises the following steps; cutting a PVB sheet or a composite PVB / PET or PVB / PET / PVB sheet of at most 0,9mm to form the local opening (s), preferably passing through the assembly of the laminated glazing, with openings wider than the size of the diodes and even the peripheral surround of the collimation optics, preferably greater than at most 0.5mm or even at most 0.1mm with a possible second sheet between the rear face of the support of diodes and the F2 side or F3 face if reverse-mounted diode
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同族专利:
公开号 | 公开日
RU2018146063A3|2020-07-21|
US20190299852A1|2019-10-03|
US10688924B2|2020-06-23|
JP6967017B2|2021-11-17|
RU2741660C2|2021-01-28|
MX2018014506A|2019-05-23|
MA46671A|2019-04-10|
BR112018074286A2|2019-07-16|
CN108136741A|2018-06-08|
RU2018146063A|2020-06-26|
FR3051726B1|2019-07-12|
JP2019519421A|2019-07-11|
WO2017203171A1|2017-11-30|
EP3463869A1|2019-04-10|
CA3025135A1|2017-11-30|
KR20190011261A|2019-02-01|
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法律状态:
2017-05-24| PLFP| Fee payment|Year of fee payment: 2 |
2017-12-01| PLSC| Publication of the preliminary search report|Effective date: 20171201 |
2018-05-22| PLFP| Fee payment|Year of fee payment: 3 |
2019-05-22| PLFP| Fee payment|Year of fee payment: 4 |
2020-05-28| PLFP| Fee payment|Year of fee payment: 5 |
2021-05-31| PLFP| Fee payment|Year of fee payment: 6 |
优先权:
申请号 | 申请日 | 专利标题
FR1600851A|FR3051726B1|2016-05-26|2016-05-26|LUMINOUS LIGHT ROOF OF VEHICLE, VEHICLE INCORPORATING AND MANUFACTURING|
FR1600851|2016-05-26|FR1600851A| FR3051726B1|2016-05-26|2016-05-26|LUMINOUS LIGHT ROOF OF VEHICLE, VEHICLE INCORPORATING AND MANUFACTURING|
KR1020187036884A| KR20190011261A|2016-05-26|2017-05-24|Illuminated stacked vehicle sunroof, vehicle with it, and manufacturing|
RU2018146063A| RU2741660C2|2016-05-26|2017-05-24|Luminous multilayer glass in vehicle roof, vehicle containing it, and method of obtaining|
BR112018074286A| BR112018074286A2|2016-05-26|2017-05-24|vehicle luminous laminated glass roof, vehicle incorporating the same and manufacture|
CN201780001457.6A| CN108136741A|2016-05-26|2017-05-24|The vehicle lamination glass roof that shines, assembles its vehicle and manufacture|
MA046671A| MA46671A|2016-05-26|2017-05-24|LUMINOUS SHEET GLASS ROOF OF VEHICLE, INCORPORATED VEHICLE AND MANUFACTURING|
MX2018014506A| MX2018014506A|2016-05-26|2017-05-24|Illuminated laminated vehicle sunroof, vehicle incorporating same, and manufacture.|
EP17732502.4A| EP3463869A1|2016-05-26|2017-05-24|Illuminated laminated vehicle sunroof, vehicle incorporating same, and manufacture|
JP2018561629A| JP6967017B2|2016-05-26|2017-05-24|Manufacture of luminous laminated glazing roofs for vehicles, vehicles incorporating them and said glazing roofs|
US16/304,515| US10688924B2|2016-05-26|2017-05-24|Vehicular luminous laminated glazed roof, vehicle incorporating same and manufacture|
CA3025135A| CA3025135A1|2016-05-26|2017-05-24|Illuminated laminated vehicle sunroof, vehicle incorporating same, and manufacture|
PCT/FR2017/051288| WO2017203171A1|2016-05-26|2017-05-24|Illuminated laminated vehicle sunroof, vehicle incorporating same, and manufacture|
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